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What advantage do FIRST TRIP measurements offer?

As an online test, using the first-trip measurement method with ACTAS has some advantages over offline testing. From an economic point of view, the amount of time that can be saved is particularly relevant, as the disconnection and isolation of the breaker from other equipment is completely eliminated. In addition, there are also savings with regard to maintenance costs and resources if no defects are detected during the online measurement as this may make it unnecessary to carry out a test in offline mode.

  • No need to disconnect the circuit breaker
  • No need to disconnect control circuits
  • Savings in measurement time and resources
  • Breaker sticking/delay can be detected during the first switching operation
  • It may be possible to do without a complex offline test
  • Tests are possible under real conditions
  • No long downtimes for the components to be tested

Using ACTAS, first trip measurements can be performed on three phases. For connection to secondary current transformers, up to nine external analog sensors, such as non-contact DC or AC clamps, can be connected to the test system simultaneously and recorded. Up to three direct voltage measurement channels are available for voltage transformers. The measuring equipment and sensors are mounted while the breaker is in operation. Usually AC/DC current clamps are used which are mounted on the secondary side of the current transformers and on the operating coils. The operating times can be evaluated via the signals recorded accordingly and the characteristic of the coil current can give an indication of the status of the components of the switchgear.

Is it possible to perform FIRST TRIP measurements with ACTAS Px60?


As a component part of the power supply system, a circuit breaker functions primarily as a pure conductor within the network and the only requirement it initially has to fulfil is that its transfer resistance be as low as possible. And this situation often persists for years at a time. As long as no fault occurs, there is no need for the circuit breaker to operate. This is very much in the interests of the network operator, but it poses a considerable challenge to the technology of the breaker because as soon as a fault occurs, the breaker has to interrupt a high fault current within a few milliseconds in accordance with its specifications. This is not always achieved, one of the reasons for this often being inadequate maintenance, and it can be that during the course of the first switching operation the circuit breaker does not open within the time specified by the manufacturer.

One of the causes for this is friction which is created by deposits such as hardened grease or by environmental influences. The problem is usually solved by the first switching operation, as this loosens indurations and deposits. If this is not the case and the problem persists over a number of switching operations, it can lead to serious damage to the breaker itself and to the power network too, of course.

This makes it all the more important to service and test switchgear in accordance with the specified cycles. By measuring the operating times, conclusions can be drawn as to the state of the contact system, and the first trip is, of course, particularly significant. With conventional (offline) measuring methods, however, the breaker is disconnected and earthed before the test and this requires that an initial switching operation be carried out before the measuring equipment is connected.

This makes it impossible to draw conclusions about the behaviour of the breaker during the first trip. This is just one of the reasons why the demand for testing circuitbreakers “online“, i.e. without disconnecting them beforehand, is increasing worldwide. Another reason is that operating and maintenance budgets are constantly shrinking.

In addition, the demands placed on modern testing technology are increasing, using it flexibly and in a way that saves time is a must nowadays. KoCoS Messtechnik AG meets these requirements with its ACTAS Px60 switchgear test systems.

This makes it impossible to draw conclusions about the behaviour of the breaker during the first trip. This is just one of the reasons why the demand for testing circuitbreakers “online“, i.e. without disconnecting them beforehand, is increasing worldwide. Another reason is that operating and maintenance budgets are constantly shrinking.

In addition, the demands placed on modern testing technology are increasing, using it flexibly and in a way that saves time is a must nowadays. KoCoS Messtechnik AG meets these requirements with its ACTAS Px60 switchgear test systems.

GIS system with earthing on both sides, is it also possible to measure the switching times?

In outdoor switchgear systems (AIS), measurement with ground on both sides is generally not a major problem, simply because the typical ground resistance is much higher than the main contact resistance. KoCoS uses "Dynamic Timing" to combine the ACTAS switchgear test system with PROMET resistance meters.

The standards DIN VDE0105-100 and EN50110-1 clearly state that a GIS system must be measured with ground on both sides.

The problem, which is particularly relevant for GIS, is the very low ground resistance resulting from the encapsulation of the entire switchgear in a metal housing. It often can be that the ground and housing resistance is lower than the main contact resistance. This makes it difficult to carry out a condition assessment of the switchgear using standard measuring equipment.

For testing GIS systems grounded on both sides, the Dynamic Timing method cannot be used in the same manner as used with AIS testing grounded on both sides. It is not possible to measure the correct switching time of the circuit breaker integrated in the GIS.

The components installed in GIS like current transformers, cause measurement delays. Depending on the switching sequence, the result will contain correspondingly faster switching times when tripping or slower switching times when closing.

KoCoS uses the “GIS Timing” method to measure correct switching times. For this measuring method, the GIS must have at least one insulated ground lead to the outside. Again, PROMET resistance meters are used which generate current outputs of up to 600 A depending on the version. The resistance measuring devices are controlled by ACTAS. The resistance measuring devices are only used as current sources and not as actual measuring instruments.

In order to obtain measured values, in addition to the resistance meters and ACTAS, current sensors specifically developed for KoCoS are used. They are flexible Rogowski coils which can be attached to the insulated ground. The current curves measured during the switching operation on the insulated ground can be used to determine the switching times for opening and closing during the various switching sequences of the circuit-breaker.

This “GIS Timing” method has a great safety advantage and still offers the possibility of evaluating the GIS systems by means of measurement results and correspondingly recorded measurement signals.

Timing measurements of AIS and GIS switchgear, what are the differences?

GIS high-voltage switchgears are located at many nodes in our voltage network, such as three-phase or single-phase encapsulated switchgear panels. High-voltage switchgears consist of several components and can be designed differently depending on the required function. They contain components such as current transformers, disconnectors, ground switches, circuit breakers, etc. Compared to air insulated switchgear (AIS), they offer a number of advantages, including smaller space requirement, higher personnel safety, a longer service life, and higher reliability. Disadvantages compared to AIS are evident in terms of maintenance, as individual components are very difficult to access. Measurements, such as those of circuit-breaker operating times and resistance of the circuit-breaker interrupter units, are rather difficult to carry out, since the basic requirement is that in high-voltage installations, all the parts being worked on must be grounded.

In outdoor switchgear systems (AIS), measurement with ground on both sides is generally not a major problem, simply because the typical ground resistance is much higher than the main contact resistance. KoCoS uses "Dynamic Timing" to combine the ACTAS switchgear test system with PROMET resistance meters.

The standards DIN VDE0105-100 and EN50110-1 clearly state that a GIS system must be measured with ground on both sides. The problem, which is particularly relevant for GIS, is the very low ground resistance resulting from the encapsulation of the entire switchgear in a metal housing. It often can be that the ground and housing resistance is lower than the main contact resistance. This makes it difficult to carry out a condition assessment of the switchgear using standard measuring equipment.