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Ensuring the highest product quality is a priority and indispensable goal, especially in the production of food. The tightness of the product container plays an important role.

Leaks can cause their contents to escape to the outside. It is much more important, however, that germs penetrate the container and spoil the products as a result.

The INDEC vacuum testing systems automatically monitor the tightness of containers directly in the production process. A wide variety of containers such as bottles, jars and cans are checked for leaks without contact and defective containers are removed from the product flow.

Sometimes, however, small food manufacturers have limited financial budgets to invest in a new complete system for checking closures. For this reason we have developed the price-sensitive basic system INDEC VD 80 and launched it on the market now. The INDEC VD 80 only contains the three core components display unit, connection unit and the sensor head. The required frame components for holding and aligning the sensor head and for holding the display unit and the connection unit often exist from old sensors systems that have been used up to now, which can no longer be repaired economically after more than 15 years of usage. With little effort, those can be modified to accommodate the new core components. The INDEC VD 80 does not differ in any way from the INDEC VD 100 in terms of functionality and reliability.

INDEC VD 80 consisting of display unit, connection unit and sensor head
Of course, if required, these additional components can be retrofitted at any time at a later date according to the following table.

Due to the excellent, semi-automatic self-learning process for determining the sensor parameters (recipes), it is possible for the customer to start up the system himself in the same way as for the INDEC VD 100 with the INDEC VD 80. The deployment of a KoCoS technician or a technician from our local representative on site is not mandatory.

Spanish user interface at INDEC VD 100 vacuum inspection device

The vacuum inspection systems from KoCoS, which have been tried and tested in practice all over the world, monitor a wide variety of containers such as bottles, jars and cans for leaks in-line during the production process. Containers with insufficient vacuum are reliably detected and removed fully automatically. Highest reliability and easiest handling characterize the processor controlled inspection systems and are the first choice for many food manufacturers.

INDEC VD 100 vacuum testing systems are also increasingly used in Spain for cap inspection. In response to numerous requests by customers at this region, KoCoS decided to develop a Spanish user interface for INDEC VD 100 system and to integrate it as standard in the new firmware. This new Spanish user interface is now available for all new orders for INDEC VD 80 / VD 100 series since spring 2022. Of course, this software update can also be retrofitted in already delivered INDEC VD 100 units.

Users of the INDEC VD 100 can now simply choose their preferred language version between the four user interfaces in German, English, French and Spanish. This significantly simplifies the operation of this INDEC series. Even untrained personnel are now able to generate the relevant sensor parameters (recipes) on the INDEC VD 100. This measure also improves the safety of operation and the acceptance of the INDEC VD 100 series.

The complete commissioning and installation of INDEC VD 100 on the customer's own initiative without the support of a KoCoS technician on site in the Spanish-speaking region is facilitated. This innovation enables the end customer to save considerable installation costs.

Electrical switching contact for signalling the operational readiness of INDEC VD 100 vacuum inspection device

With our INDEC series vacuum inspection systems, food manufacturers have the certainty that the HACCP principles (Hazard Analysis & Critical Control Points) are fulfilled.

In the past, we have been asked several times by our customers whether INDEC VD 100 inspection system can provide a signal to the higher-level machine control which signals that the measuring system is ready for operation. This electrical switching contact for signalling the switch-on state of INDEC VD 100 system is now also available as a retrofit option for already supplied INDEC systems.

After pressing the main switch on the front panel, the INDEC VD 100 vacuum device is switched on. A visual check of the device by the user ensures that the vacuum tester is ready for operation, the relevant recipe has been loaded and all distances for the sensor head and the light barrier have been set correctly. The readiness for operation of the INDEC VD 100 is signalled to the higher-level machine control system by an electrical switching contact.

An additional optical coupler, which is mounted on the terminal strip as shown below, is used to exclude any interference between the machine controls.

Once the connection has been made according to the updated connection diagram, this ready signal is then permanently available in the customer's higher-level machine control. The filling line is only started after an internal, positive acknowledgement in the control system. This link ensures that all bottles and jars produced are subjected to a closure check.

The series fault switch contact at INDEC VD 100 vacuum inspection system to stop the entire filling line

With our INDEC range of vacuum testing systems, food manufacturers can be sure that HACCP (Hazard Analysis & Critical Control Points) principles are being met. KoCoS vacuum inspection systems are characterised by their superior detection sensitivity and automatic separation of defective products.

Sometimes the lid feed in the capping machine is interrupted. As a result, all containers leave the capping machine without lids. This is particularly annoying because often all uncapped jars have to be disposed of with costs.

Increasingly, our customers who use an INDEC 100 vacuum testing system for cap inspection in production want to stop the filling process immediately if this error, also known as a serial error, occurs. This serial fault switch contact is now also available as a retrofit option for already delivered INDEC VD 100 vacuum testers that have already been delivered.

Once the connection has been made in accordance with wiring diagram, that stop signal is then permanently available in the customer's higher-level machine control system.

This retrofitting of the series fault switch contact on the INDEC VD 100 enables the customer to intervene immediately in the filling process and minimize the scrap of defective containers.

Recently, customers have repeatedly asked us about a suitable large display unit for INDEC systems. They would like to be informed about the current degree of processing for the current batch as well as about error messages on a large-format display, which is visible from afar in the production hall. We are pleased to announce the availability of such a large display with an edge length of 63 x 14 cm for INDEC VD 400 model.

As you can see in the photos below, the counter number as well as the error messages are easily readable from a great distance. This makes it possible for the operating personnel to quickly take the necessary precautions to immediately eliminate the deficiencies in the filling process.

https://cloud.kocos.com/index.php/s/rG6n38xkPzwo7CA

As a rule, the vacuum testing system is not constantly monitored by the operating personnel. If, during the 100 % inspection of all containers, a system error of the filling line or an equipment malfunction of the INDEC system should occur, this shop floor result display immediately informs the system operator.  

 


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