POWER QUALITY

As An Economic Success Factor

What is Power Quality?

Power quality refers to the quality of voltage in the electrical grid, i.e., how stable, clean, and compliant with standards the voltage and network frequency in the power grid are. Factors such as voltage dips, flicker, or harmonics can already have an impact on the supposedly stable power supply, which in turn can lead to increased costs, damage, or even failures.

Modern measurement technology, such as our stationary Power Quality Analyzers, makes a decisive contribution to improving Power Quality. It enables voltage conditions to be stabilized, regulatory requirements to be met, and the efficiency of electrical systems to be increased. Voltage deviations and disruptive events can be analyzed in a targeted manner so that suitable solutions can be developed based on this data.

Causes and Symptoms of Poor Power Quality

Inadequate Power Quality manifests itself in various impairments to the electrical power supply. There are numerous possible causes for these disturbances. They often result in malfunctions, total failures, or even damage to electrical and electronic devices.

Voltage drops

  1. Symptoms: Decreasing brightness of lighting, computer system crashes, sudden shutdowns of devices.
  2. Causes: Switching on heavy loads (especially motors), grid problems, storms, processes in adjacent systems.

Voltage spikes and transients

  1. Symptoms: Power supply failures, overvoltage alarms, damage to insulation and electronics.
  2. Causes: Abrupt changes in load, capacitor switching, lightning strikes, restarting after power failures.

Power interruptions

  1. Symptom: Immediate deactivation of machines and devices.
  2. Causes: Temporary power failures, protective shutdowns, external influences.

Unbalanced voltage

  1. Symptoms: Overheating of three-phase motors and transformers.
  2. Causes: Unevenly distributed loads, large single-phase consumers, asymmetrical networks.

Harmonics

  1. Symptoms: Increase in temperature in motors and transformers, alarms or shutdowns without a clear cause.
  2. Causes: Frequency converters, UPS, switching power supplies, and welding equipment are non-linear consumers.

Power Quality Assessment Criteria According to EN 50160

The Power Quality assessment according to EN 50160 evaluates the characteristics of the supply voltage in the public low-voltage and medium-voltage grid. Among other things, voltage level, frequency, imbalance, harmonics, and short-term and long-term voltage deviations are recorded.

Typically, 7-day averages are used for evaluation, whereby certain limit values must be observed. If these specifications are not met, this may indicate problems with the grid or operational disruptions.

The mains frequency indicates the speed at which the alternating voltage oscillates. In Europe, the nominal frequency is 50 Hz. Deviations indicate an imbalance between generation and consumption.

Limit values:

  1. 50 Hz +- 1% during 99.5% of the year -> 49.5 Hz … 50.5 Hz
  2. +4% / -6% for 100% of the time -> 47 Hz … 52 Hz

The voltage level describes how much the effective mains voltage deviates from the nominal value. Permanent deviations can damage devices or cause malfunctions.

Limit values (10 min. average values):

  1. +- 10% of the nominal value for 95% of all measured values in a week
  2. +10% / -15% for 100% of the time 

Flicker describes rapid voltage fluctuations that cause visible flickering of lamps. This is often caused by heavily fluctuating loads (e.g., welding equipment).

Limit values:

  1. Plt <= 1.0 for 95% of all measurements taken in a week

Short-term drop in voltage, usually caused by short circuits or the switching on of large loads. They can interfere with controls or sensitive electronics.

Definition:

  1. Voltage: 10% to 90% of the nominal voltage
  2. Duration: 10 ms to 1 minute

Complete failure of the supply voltage. They are classified according to duration.

Limit Values:

  1. Voltage: <1% of the nominal voltage on all phases
  2. Duration: >= 10 ms 
     

Classification:

  1. Short: ≤ 3 minutes
  2. Long: > 3 minutes

➡ The number and duration are not limited by standards, but are documented.

Short-term voltage increases above the permissible range, e.g., due to switching operations or ground faults.

Definition:

  1. Voltage > 110% of the nominal voltage
  2. Duration: 10 ms to 1 minute

Uneven distribution of voltage in three-phase systems. Leads to additional heating of motors and transformers.

Limit value (95% of 10-minute average values):

  1. ≤ 2% imbalance (ratio of negative sequence voltage to positive sequence voltage)

Harmonics are voltage components with integer multiples of the fundamental frequency (50 Hz). They are caused by non-linear consumers such as converters or switching power supplies.

Limit values:

  1. Total harmonic distortion THD ≤ 8% (low voltage)
  2. Individual harmonics (selection):
  3. 5th harmonic: ≤ 6%
  4. 7th harmonic: ≤ 5%
  5. 11th harmonic: ≤ 3.5%

Interharmonics lie between the integer multiples of the fundamental frequency. They can cause flicker and acoustic disturbances.

Limit values:

  1. No uniform percentage value
  2. Evaluation is based on flicker limit values and spectral assessment

Superimposed signals for grid control (e.g., tariff switching, load control).

Limit values:

  1. Signal voltage typically ≤ 9% of nominal voltage.
  2. No impairment of the supply permitted.

 

Continuous Network Monitoring Using our Stationary Power Quality Analyzer

Permanently installed disturbance recorders and power quality network analyzers combine to form a comprehensive measurement system designed for applications in low, medium, and high-voltage networks.

Power Quality Analyzer Digital Fault Recorder

 

Measuring Power Quality

Without continuous and standard-compliant measurement of the voltage in the grid, causes cannot be identified. A targeted Power Quality Analysis is the key to taking the right action.

With a Power Quality measuring device such as the EPPE or SHERLOG, all relevant grid parameters in accordance with EN 50160 and IEC 61000 – from voltage, frequency, and flicker to harmonics, transients, and interruptions – can be recorded and evaluated and assessed using the associated Power Quality Monitoring Software.

Economic Evaluation – Why Power Quality Pays Off

Good Power Quality is a measurable economic success factor. Costs can be significantly reduced, faults can be identified at an early stage, and detailed load and energy analyses enable optimized use of the existing infrastructure. 

The result: higher system availability, longer component service life, and a sustainable reduction in operating costs.
 

Power Quality Standards

  1. EN 50160
  2. IEC 61000-2-2
  3. IEC 61000-2-12
  4. IEC 61000-2-4
  5. IEEE 519
  6. IEC 61000-3-12

Power-Quality Management as a Long-Term Strategy

Companies that take a strategic approach to power quality go one step further:
They integrate analysis, monitoring, and measures into a permanent power quality management system.

The goal:

  1. Identify risks early on
  2. Control grid changes
  3. Make investments plannable
  4. Secure systems in the long term

This transforms power quality from a disruptive factor into an active competitive factor.

Power Quality Analyzer

Digital Fault Recorder

FAQ – Frequently Asked Questions About Power Quality

Most power quality problems are caused by non-linear loads, sudden load changes and mains feedback from electrical devices. These include, for example, electronic loads such as frequency converters, switching power supplies and large machines, which can cause harmonics and voltage drops.

Improving power quality involves reducing disturbances and maintaining stable voltage and frequency levels. Key methods include:
Power quality can be improved through various measures, including

  1. Use of voltage stabilizers and filters to reduce voltage fluctuations
  2. Use of UPS systems (uninterruptible power supply) to protect against power outages
  3. Use of power factor correction systems to improve the power factor
  4. Reduction of harmonics through active or passive filters
  5. Ensuring Proper Grounding & Shielding to minimize electromagnetic interference (EMI).
  6. Monitoring & Analyzing Power Quality – Using Power Quality Analyzers to detect and address issues early.

By implementing these solutions, businesses and industries can enhance the reliability and efficiency of their electrical systems.

The costs usually arise indirectly through downtime, scrap, maintenance, and reduced service life—and are often underestimated.

No. Standards are minimum requirements, but they do not guarantee trouble-free processes.

Whenever unexplained disturbances occur or new loads are integrated into the grid.

 

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